I. Product - Related Information
(I) Specifications and Parameters
The 3X10+1X6mm² copper conductor cross-linked PE insulation low smoke halogen-free LSZH sheath cable is a cable specially designed for low-voltage power transmission. Its various specifications and parameters have been accurately calculated to meet the needs of various low-voltage power consumption scenarios.
The cable adopts a 4-core structure, including 3 main wires of 10mm² and 1
Ground Wire of 6mm². The main wire conductor is made of multi-strand
Copper Wire stranded, and the diameter of a single main wire conductor is about 3.5mm; the diameter of the ground wire conductor is about 2.5mm. After adding the cross-linked PE insulation layer and low smoke halogen-free LSZH sheath, the overall outer diameter of the cable is about 12-14mm.
In terms of electrical performance, its rated voltage is 0.6/1kV, which is suitable for low-voltage distribution systems. When the ambient temperature is 25℃, the current-carrying capacity of the main wire is about 45-55A, which can meet the power transmission needs of small and medium-sized electrical equipment and distribution lines. The insulation resistance is not less than 1000MΩ·km at 20℃, and the insulation performance is reliable, which can effectively prevent current leakage.
The cable has a wide temperature resistance range of -40℃ to 90℃, and can maintain stable transmission performance in extreme temperature environments such as cold northern winters and hot southern summers. Its bending radius is not less than 10 times the outer diameter of the cable, which is convenient for bending according to the actual space during wiring. In addition, the maximum short-circuit withstand temperature of the cable can reach 250℃ for no more than 5 seconds, which can buy valuable time for the operation of circuit protection devices when a short-circuit fault occurs.
(II) Characteristic Uses
Residential Power Distribution Field
In ordinary residential communities, the cable can be used as the main incoming cable of residential units, connecting the community distribution room and the unit distribution box to provide power for residents in the entire unit. For high-rise residences, it can be used for distribution trunks in shafts to distribute power to each floor. In indoor wiring, it can be used as the main wire in areas with large power consumption such as kitchens and living rooms to provide stable power for electrical appliances such as refrigerators, air conditioners and electric ovens. Due to its low smoke and halogen-free characteristics, it can greatly improve safety in case of fire in residential environments which are crowded and closed.
Commercial Building Wiring
In commercial places such as shopping malls and supermarkets, the cable can be used for power supply lines of lighting systems and small power equipment. For example, the public lighting of shopping malls, spotlights in stores, and power connection of small refrigerators and other equipment can all be completed by it. In office buildings, it can be used as the main distribution wire of offices to supply power to office equipment such as computers, printers and air conditioners. There is a large flow of people in commercial buildings, and there are high requirements for fire safety. The low smoke halogen-free LSZH sheath of the cable can reduce the harm of smoke and toxic gases in case of fire and create favorable conditions for personnel evacuation.
Public Facilities Power Supply
Schools, hospitals, libraries and other public facilities can also widely use this cable. In schools, it can be used for classroom lighting in teaching buildings and power supply for laboratory equipment; the power supply lines of outpatient buildings and general wards in inpatient departments of hospitals are also applicable, and their safety performance meets the strict requirements of hospitals for electrical equipment; the cable can also play a stable role in scenarios such as bookshelf lighting in libraries and power supply for office equipment in borrowing offices.
Small Industrial Places
In some small processing plants, workshops and other industrial places, if the power of electrical equipment is not large, such as small machine tools and motors of assembly lines, the cable can be used as the
Power Supply Cable of the equipment. Its wear-resistant sheath can cope with slight mechanical friction that may exist in industrial places and ensure the stability of power transmission.
(III) Material and Style
Conductor Material
The conductor is made of high-purity electrolytic copper with a purity of more than 99.95%. High-purity copper has excellent electrical conductivity, which can reduce energy loss during current transmission and improve power transmission efficiency. The conductor structure made of multi-strand copper wire stranded has stronger
Flexibility than single-strand conductors. It can withstand multiple bendings during wiring without breaking, and is convenient for laying in narrow spaces. At the same time, the multi-strand stranded structure increases the heat dissipation area of the conductor, which can timely dissipate the heat generated during transmission and avoid affecting the cable performance due to overheating.
Insulation Layer Material
The insulation layer is made of cross-linked PE (polyethylene) material. After cross-linking treatment, its molecular structure forms a three-dimensional network structure, which greatly improves the mechanical strength and temperature resistance of the material. The cross-linked PE insulation layer has good insulation performance, which can effectively block current and prevent short circuits and electric leakage accidents. It also has the characteristics of chemical corrosion resistance and aging resistance, can maintain a stable insulation effect in long-term use, and extend the service life of the cable. In addition, cross-linked PE materials do not contain harmful substances and meet environmental protection requirements.
Sheath Layer Material
The sheath layer is made of low smoke halogen-free LSZH material, which is an environmentally friendly material. In case of fire, it produces very little smoke when burned and does not release halogen and other toxic gases, which can reduce harm to the human body and corrosion to equipment. The sheath has good wear resistance, which can resist friction with the ground, walls, pipes, etc. during cable laying and use, and protect the internal insulation layer and conductor from damage. At the same time, it also has certain weather resistance, can resist the erosion of natural factors such as sunlight ultraviolet rays, wind and rain, and is suitable for laying in various indoor and outdoor environments.
Style Design
The overall cable is round with a compact structure. The
4 Cores are arranged in order, and the outer layer is wrapped with a cross-linked PE insulation layer and a low smoke halogen-free LSZH sheath in turn, with a flat and smooth appearance. This design is not only convenient for production and processing, but also conducive to passing through wire pipes and cable trays during laying. The surface of the cable is printed with clear marks, including specifications (3X10+1X6mm²), rated voltage, manufacturer and other information, which is convenient for users to identify and select. The color is usually black, which is not only dirt-resistant, but also can absorb a certain amount of heat and reduce the impact of external temperature changes on the cable.
(IV) Production Process
Conductor Stranding
First, the copper raw materials are strictly screened to ensure that their purity and physical properties meet the requirements. The copper material is drawn into copper wires of specified diameter through wire drawing equipment. During the wire drawing process, the wire drawing speed and die precision are accurately controlled to ensure uniform diameter of copper wires. Then, according to a specific stranding process, multiple copper wires are respectively stranded to form conductors of 10mm² and 6mm². A regular stranding method is adopted during stranding to ensure that the copper wires are arranged closely with uniform tension, and the stranding pitch is controlled within a reasonable range to ensure the conductivity and flexibility of the conductor. After stranding, the conductor is subjected to surface cleaning treatment to remove oil and impurities on the surface.
Cross-Linked PE Insulation Layer Extrusion
The cross-linked PE material is pretreated to remove moisture and impurities to avoid affecting the insulation performance. The treated material is sent to the extruder and melted and plasticized at high temperature. The molten cross-linked PE material is evenly coated on the surface of the copper conductor through a special extrusion die to form an insulation layer. During the extrusion process, the extrusion temperature, pressure and speed are strictly controlled to ensure that the insulation layer has a uniform thickness, is closely combined with the conductor, and has no defects such as bubbles and pinholes. After that, the insulation layer is cross-linked, usually by dry cross-linking, so that the PE molecules form a stable three-dimensional network structure, enhancing the temperature resistance and mechanical strength of the insulation layer.
Cabling
Three 10mm² main wires and one 6mm² ground wire covered with cross-linked PE insulation layers are cabled in a certain order. A cabling machine is used for cabling to ensure that each core wire is in a stable position with uniform tension. To make the cable structure more round, appropriate filling materials can be filled between the core wires, and the filling materials need to have certain flexibility and insulation. After cabling, the cable core is wrapped and fixed with wrapping tape to prevent the core wires from loosening.
Low Smoke Halogen-Free LSZH Sheath Extrusion
The low smoke halogen-free LSZH sheath material is dried to remove moisture from the material. The treated material is added to the extruder and melted at high temperature. The molten LSZH material is evenly coated on the cabled core through an extrusion die to form a sheath layer. The extrusion process parameters are controlled to ensure that the sheath layer has a uniform thickness, a smooth surface and is closely combined with the cable core. After extrusion, the cable is cooled and shaped to ensure the stable shape of the sheath layer.
Finished Product Inspection
Finished cables need to go through a series of strict inspection processes. The appearance inspection mainly checks whether the sheath surface is smooth, whether there is damage and whether the marks are clear; the size measurement includes conductor diameter, insulation layer and sheath layer thickness, cable outer diameter, etc. to ensure that they meet the specification requirements; the electrical performance test covers insulation resistance test, voltage withstand test, etc. to verify the insulation performance and electrical safety of the cable; the mechanical performance test includes tensile strength, elongation at break, etc. to detect the mechanical strength of the cable; in addition, low smoke halogen-free performance tests such as smoke density test and toxicity index test are also required to ensure the environmental protection and safety performance of the sheath. Only cables that pass all inspection items can be stored in the warehouse.
II. General Product Information
(I) Packaging
Packaging Materials
The cable is packaged with cable reels, which are divided into wooden and steel types. Wooden cable reels have low cost and light weight, which are suitable for short-distance transportation and small-batch delivery, and their materials are environmentally friendly and recyclable. Steel cable reels have high strength and strong bearing capacity, can bear large weight and pressure, are suitable for long-distance transportation and large-batch delivery, and can be reused with a long service life.
After the cable is wound on the cable reel, it will be wrapped with a plastic film as a whole. The plastic film can play the role of moisture-proof and dust-proof, and protect the cable surface from pollution and damage. For cables that need to be stored for a long time or exported, a layer of linen cloth is covered outside the plastic film to further enhance the protection effect and prevent the cable from being worn during storage and transportation.
Packaging Methods
When packaging, the cable is neatly wound on the cable reel, and appropriate tension is maintained during winding to avoid loose or excessive stretching of the cable. After winding, the cable is tightly wrapped with a plastic film, and the interface of the film is sealed with tape. A label is fixed on the side of the cable reel, which is marked with detailed information such as product specifications (3X10+1X6mm²), length, rated voltage, production batch number, production date, manufacturer's name, address and contact information. For steel cable reels, anti-rust paint is sprayed on their surface to prevent rust. After packaging, warning signs such as "Up", "Handle with Care" and "Keep Dry" are marked in obvious positions of the cable reel.
(II) Transportation
Transportation Methods
According to the transportation distance and the quantity of goods, appropriate transportation methods are selected. For short-distance transportation (within 100 kilometers), small trucks are generally used. This transportation method is flexible and convenient, can quickly deliver goods to the destination, and is suitable for the transportation of small-batch and urgent orders.
For medium and long-distance transportation (100-1000 kilometers), large freight trucks are usually used, which have a large loading capacity and relatively low transportation costs, and are suitable for the transportation of medium-batch goods. For long-distance transportation (more than 1000 kilometers) or exported goods, railway transportation or container shipping can be adopted. Railway transportation has good stability and is less affected by weather; container shipping is suitable for large-batch goods transportation with low transportation costs but relatively long transportation time.
Transportation Precautions
During transportation, the cable reel must be fixed firmly. Steel wire ropes, fastening belts, etc. can be used to fix the cable reel in the carriage of the transport vehicle to prevent rolling and collision during driving. When fixing, attention should be paid to uniform force to avoid deformation of the cable reel.
Transport vehicles should try to avoid bumpy roads to reduce the vibration of the cable reel. At the same time, measures should be taken to prevent the cable from being exposed to direct sunlight, rain and snow. If it is transported in the open air, a tarpaulin must be covered. During transportation, it is strictly forbidden to mix the cable with flammable, explosive and corrosive items to avoid pollution and damage to the cable.
When loading and unloading cables, professional loading and unloading equipment such as forklifts and cranes must be used. It is strictly forbidden to manually drag or roll the cable reel. The loading and unloading process should be kept stable to avoid the cable reel colliding with other objects. In case of bad weather during transportation, stop in time to avoid danger and take additional protective measures for the cable.
(III) Shipment
Shipment Process
After the customer places an order, the customer service personnel will check the order information within 2 hours, including product specifications, quantity, receiving address, contact information, etc., to ensure that the information is accurate and correct. After checking, a delivery notice is generated and sent to the warehouse.
After receiving the delivery notice, the warehouse retrieves the corresponding cable products from the inventory according to the order information. The warehouse management personnel count the quantity of products and conduct appearance inspection to confirm that the product packaging is intact, no damage and the marks are clear. After passing the inspection, the products are transported to the shipping area.
The warehouse contacts the cooperative transport company to inform the goods information, transportation requirements and shipping time. When the transport vehicle arrives, the warehouse staff and the driver check the goods information together, go through the goods handover procedures, and assist the driver in loading the cables onto the vehicle. After loading, the warehouse staff fills in the waybill, indicating the goods name, specification, quantity, consignee and consignor information, etc. After shipment, the customer service personnel promptly inform the customer of the waybill number, the contact information of the transport company and the estimated arrival time.
Shipment Time
When the inventory is sufficient, orders placed before 16:00 on the same day can be arranged for shipment on the same day; orders placed after 16:00 will be shipped the next day. If the order quantity is large (more than 30 reels), it is necessary to sort out the inventory and pack in a centralized way, and the shipment time may be delayed by 1 working day.
For orders with special requirements, such as cables with customized specific lengths, additional production and processing time is required, and they are generally shipped within 3-5 working days after the order is confirmed. In case of special circumstances such as holidays and bad weather, the shipment time will be delayed accordingly, and the customer service personnel will communicate with the customer in advance to explain the reason and inform the new shipment time.
(IV) Samples
Sample Provision
To help customers understand product quality and performance, the company provides sample services. Customers can apply for samples through sales personnel or online customer service and specify the specifications of the required samples. The length of the sample is generally 1-2 meters, provided free of charge to customers.
The material and production process of the samples are exactly the same as those of mass-produced products, which can truly reflect the actual performance of the products. The transportation cost of the samples shall be borne by the customer, and the customer can choose to pay on delivery or in advance. For long-term cooperative old customers or potential customers with large purchase intentions, the company can reduce or exempt the sample transportation cost as appropriate.
Sample Delivery
After the samples are prepared, the staff will package the samples. The samples are sealed in a sealed bag, put into a hard carton, and buffer materials such as foam and bubble film are filled in the carton to prevent the samples from being damaged during transportation. The sample specification, company name and contact information are marked on the package.
Samples are sent by express, and express companies with good service quality and fast transportation speed are selected. After the samples are sent, the sales personnel will promptly inform the customer of the express waybill number, and the customer can query the logistics status of the samples through the waybill number. Samples in domestic areas can generally be delivered within 3-5 working days; it may take 5-7 working days in remote areas.
(V) After - sales Service
Quality Assurance
The company provides quality assurance for the cable product, with a warranty period of 36 months from the date when the customer receives the product and accepts it. During the warranty period, if the cable has problems due to its own quality problems (such as conductor breakage, aging and cracking of the insulation layer, performance failure caused by sheath damage and other non-human factors), the company is responsible for providing customers with free replacement of new products or maintenance.
If the cable is damaged due to improper use by the customer (such as use beyond the rated voltage, wrong laying method, external impact, private modification, etc.), the company does not assume the responsibility of free warranty, but can provide paid maintenance or replacement services, and the maintenance cost is charged according to the actual situation.
After - sales Service Process
Customers who find quality issues with the cable during use can provide feedback through customer service hotlines, online customer service, email, and other channels. After receiving the feedback, customer service staff will record customer information, product specifications, purchase time, problem descriptions, and related photos or videos (if any) in detail.
Customer service staff will submit the problem to the after-sales technical team within 24 hours, and the technical team will analyze and judge the problem. If it is initially judged to be a product quality problem, the technical staff will contact the customer to further understand the situation and arrange for technical staff to conduct on-site investigation if necessary.
For confirmed product quality problems, the company will negotiate solutions (replacement or repair) with the customer and complete the relevant work within the agreed time. The replaced products will be shipped within 3 working days after the customer returns the faulty products and they pass the inspection. If it is not a product quality problem, the technical staff will explain the reasons to the customer and provide corresponding solutions and cost estimates, and provide services after the customer's consent.
Technical Support
The company has a professional technical team to provide customers with comprehensive technical support. When customers purchase cables, technical staff can recommend suitable cable specifications according to the customer's usage scenarios, power load, laying environment and other factors, and provide relevant technical parameters and selection suggestions.
If customers encounter technical problems during cable laying and installation, such as requirements for bending radius, joint processing methods, insulation testing standards, etc., they can consult technical staff at any time, and the technical staff will provide detailed guidance. The company will also provide customers with technical materials related to products, such as product manuals and installation guides.
In addition, the company regularly organizes technical training activities and invites customers to participate in them to explain knowledge about cable use, maintenance and fault troubleshooting. The technical team will also conduct regular return visits to customers to understand the use of cables, collect customer opinions and suggestions, and continuously improve products and services.
English
Español
Portugues
Pусский
Français
العربية
ไทย
Türk dili
Indonesia
Điện thoại
Thư